Projects

Ambitious robotic automation at I. Bergmann A/S Listen to CEO Magnus Bergmann explain how robot automation has made a difference for the company from the first to the latest robot cell in the video here.Gradual automation The first robot cell - a 16 kg KUKA robot with workpiece table and templates operating a Biglia 465 D15 lathe - was installed by I. Bergmann in 2015. As with most new projects, it took some work to get employees on board with the idea of automation and to get the complex workpieces...

SmartZell M20 with servo gripper We demonstrated our compact SmartZell M20 with servo gripper at the Chip Removal Days at Mazak in Middelfart.CSO Olav Sjørslev and our robot programmer Freddy Buur-Mouridsen demonstrated the compact SmartZell M20 with servo gripper together with Mazak's smallest 5-axis CNC milling machine, the Mazak CV5-500, several times during the 3-day event in Middelfart. In the video you can see the demonstration of a running cycle of machining square parts in two passes...

User-friendly robot cell ensures easy production changeover at Søgren's Maskinfabrik QRS and Masentia have together delivered a combined milling machine and robot cell to enable Søgren to run around the clock. At a time when it can be difficult to find qualified labour, it means a lot to be able to ensure as many machine hours as possible with as few people as possible. Standing still is expensive. So when Søgren invested in a new Matsuura MAM 72-35V milling machine from Masentia, it made sense to install...

Robotic automation ensures fast turnaround and competitive prices at Formkon A/S Robotic automation at Formkon's CNC machine provides optimal use of employees' time and skills, thereby increasing their competitiveness in the global market. To ensure 24-hour utilisation, fast throughput times and competitive prices, Formkon sought a solution that could unattended handle round parts of varying diameters in and out of their Mazak I 200...

Robo automated change of part, order, tool and trays at HydraSpecma Take a tour of the production hall at HydraSpecma and hear Production Manager, Peter Larsen, talk about the latest automation solution from QRS and MASENTIA in the video. THE FACTS HydraSpecma needed a robotic cell that could handle and process 3 different part types as well as handle automated order changes, as production of the 3 part types needed to be kept running unmanned. We delivered the solution, in...

Watch the feature "SGS-Doors and 'Bertha' make a million kitchen doors a year" from TV MIDTVEST. We are the proud supplier of Bertha, as SGS-Doors has named their robot. Or rather, the robot cell of which Bertha is a part. Bertha is a 210 kg robot.

KP Components A/S has purchased a Multiloader robot cell for handling and transporting raw material collected directly from a pallet. The Multiloader replaces a cell we installed in the same production 15 years ago.

SmartZell M20 with servo drive We have had a SmartZell M20 with servo drive at the fair in Herning. A SmartZell solution from QRS is a compact, standard robotic cell with a wide range of applications.At the hi fair in Herning we showed this SmartZell M20.

Automated machining, deburring and packing. We have supplied a robotic cell that automates the handling of parts by a CNC machine, the deburring process and the packing of the finished parts. The robot cell is fed with raw material by an operator.

MJC Metal doubles productivity with robotic cells MJC Metal is an ambitious machine shop specialising in series production of all types of machined parts. They have a special focus on quality assurance, and document both process and product quality according to their customers' requirements. With this focus, robotic automation fits in extremely well, and today it has become several robotic cells in production. It has been proven that robotic cells not only ensure the quality of...

Robotic machining center at LPM Productions A/S We have delivered a robotic CNC machining center to LPM Production A/S in cooperation with MasentiaLPM Production A/S is specialized in component production in a wide range of metal and plastic. The company's competences include long turning, automatic turning, 5-axis machining and 3D measuring. LPM Production A/S has always had a strong focus on competence and production development, and...

RIVAL A/S ensures production capacity with a SmartZell T70
By robotically automating the part handling at the CNC machine, RIVAL A/S has ensured to increase its production capacity and make use of the employees' skills by reducing the manual working time.
We have delivered a SmartZell T70 to RIVAL A/S Maskinfabrik in Skanderborg. The robot cell handles workpieces at a DMG CNC machine, and is equipped with a 3-jaw double gripper from Schunk that can grip both raw material and finished workpieces.

Process optimization at Topsil GlobalWafers A/S We have delivered a robot cell that handles parts at 2 Kardex automatic warehouses with a total capacity of over 1000 parts. The warehouse management is done through QRS software, which communicates to external software in the rest of the company. Our customer, Topsil GobalWafers A/S, has a focus on automation and process optimisation, and therefore chose to contact us with a view to investing in a robot cell. The robotic solution we...

Quality control of holes in a part with Vision Technology There are many good reasons to automate, including quality control.One of our customers wanted to add a unit for quality control of different sizes of holes in a part to an existing robotic cell. We have therefore created this solution for those who are prepared for automation. Initially, however, the station is operated manually, by the operator placing a workpiece in the fixture and pressing start. The QR code on the part...

Get a no-obligation demonstration of Robotic Automated FMSGood partners and suppliers are key to making good solutions. One of these is Mazak Denmark, whose group is the world's largest manufacturer of advanced CNC-controlled machine tools. Together with Mazak Denmark, we have created this showcase, which is an automated 5-axis production setup that allows you to produce highly complex parts and get the maximum out of your production at all hours of the day. Are you thinking...

IMAS A/S automates production with a SmartZell solution from QRS Watch the video that IMAS A/S has recorded of their SmartZell solution from QRS IMAS A/S has chosen to automate parts of the production using a Smartzell solution from QRS. The robot cell is built around a KUKA T20 robot servicing a Brother M140X2 milling machine. "With the purchase of the Brother milling machine and the KUKA robot, we have taken a big step in the high-tech direction. This is the path I want to develop...

Automated screwing machine spares employees QRS robotic system for automated production of table tops, with integrated screwing machine, to spare employees from degrading working positionsOur customer wanted to automate the production of table tops and at the same time spare its employees from degrading working positions.We therefore supplied a QRS robotic system, with a 250 kg KUKA robot on an 8 metre long track, so that the KUKA robot can service 2 CNC machines.The...

QRS Multicelle for final handling Automated QRS multicelle with Flexitech roller conveyors, laser engraving and camera for quality control of the engraving We have been working on a QRS multicelle, which among other things consists of a KUKA KR70 robot on a QRS stand, 3-jaw pneumatic gripper from Schunk, multigripper for handling inserts and moving the wash basket from the infeed to the outfeed lane, roller conveyors from Flexitechs for wash baskets and plastic boxes, and laser engraving, which is quality-controlled by a camera...

Watch the video of the packing cell, part of a larger QRS production facility Automated production facility where 11 different part types are processed, washed and packed. This QRS production plant will handle up to half a million items per year, divided into 11 different part types. The production plant consists of 4 cells, 2 machining cells and 1 washing and 1 packing cell, integrated into a single solution. The cells are connected by conveyor belts so that the entire production...

Automated production line capable of handling 81 different parts This automated production line from QRS can handle an impressive variety of parts - as many as 81 different parts run through the line. The production capacity is also remarkable, handling more than a quarter of a million parts a year. We provide solutions of all sizes and complexities, so we are able to embrace all customers, large and small. We have recently been working on...

Future-proof production facility at MillPart A/S Many companies process items with high complexity. One of these is MillPart A/S, which has future-proofed its production facility with a QRS solution that changes both pallets and tools. The solution ensures unmanned operation for many hours. MillPart A/S produces some very complex, hydraulic-related parts with extraordinary focus on quality and accuracy, to be machined with several tools in the CNC machines. Therefore...

KUKA KMP 1500 with QRS pull-out system for Linak A/S We have delivered Scandinavia's first AGV of its kind, a self-propelled unit that easily and safely transports racks with threaded rods around the production line at Linak A/S The KUKA KMP 1500 is a self-propelled unit with an integrated QRS pull-out system that can pull drawers with threaded rods out of racks, guide them around the production line and to the assembly line. A task that was previously performed manually. A drawer full of threaded rods...

What does a robot-controlled CNC machining centre look like? We have delivered a QRS solution to BJ-Gear A/S that ensures several unmanned machining processes and spares employees from backbreaking work. See the robot cell in action here. We have installed this robot cell at BJ-Gear A/S. The cell consists of a Matsuura MAM72 CNC machine and a Kardex Remstar automatic shelving system, where we have integrated a clamping station, ultrasonic washers, vacuum dryer, turning station and inspection station. It is operated...

Automated pallet handling by BJ-Gear A/S Automated QRS solution for handling pallets for Matsuura VX-1000 The robotic cell consists of a KUKA 90kg robot, pallet gripper, loading station for insertion of parts, pallet racks and safety grid with operator access via light beam. Items are loaded onto pallets in the loading station by the operator, who then selects a program on a KUKA smartpad. It is equipped with a unique and user-friendly QRS interface, which ensures easy control of...